Quote from: 10 Round on April 24 2025 04:40:57 PM MDTHow did you keep the line so straight if I tried to do that it would look like crap
The verticals lean just a little.
The checkering file is 1/2" wide, so at 30 lpi it cuts 15 lines at a time. I used a zip tie around the frame to set my horizontal "master" line and then used a chunk of 3/16" steel plate as a guide for cutting my "master" vertical line. Once you have those lines set you keep one of the lines of teeth on the file in an established line and the rest line up.
And you go slow and trust the process.
There are two "options" for where the checkering stops at the top. The "easier" route is the cut the checkering and then file down the frame above the top row and re-blend the contours into the rest of the frame/trigger guard area. This is how my Fusion is cut, as well as my Witness. It is the more common mass production option.
The "harder" method is to put a stop in the top horizontal line and then cut the verticals to that point. But, that leaves the last "ridge" not cut. That one gets cut with a triangle needle file at te end. This is how Les Baer and several other of the higher "custom" shops do it. As a glutton this is also what I did.